Glass Bottle Juice Production Line

• Customization: Available
• Type: Volumetric Filling Machine
• Automatic Grade: Fully Automatic
• Model NO.: CGF-XXX
• Material Type: Liquid
• Filling Valve Head: Multi-Head
• Feed Cylinder Structure: Multi-Room Feeding
• Dosing Device: Plunger
• Filling Principle: Back Pressure
• Packaging Container Lifting Structure: Pneumatic Lifting
• Structure: Rotary
• Packaging: Bottle
• Packaging Material: Plastic
• Name: Glass Bottle Juice Production Line
• Main Material: SUS304/SUS316
• Process: Washing, Filing, Capping 3-in-1
• Application: Juice / Beverage
• Control: PLC Control
• Market: Glass Bottle Juice Production Line
• Afters Sale Serveice: Engineers Available to Serivece Overseas
• Service: Accept Special Design
• Warranty: 12 Months
• Transport Package: Wooden Case
• Specification: CE ISO SGS approved
• Trademark: King Machine
• Origin: Zhangjiagan City, Jiangsu Province, China
• HS Code: 84223010
• Production Capacity: 25 Sets/Months

Product Description

 

Complete Juice Production Line Containers and specifications
Name: Full Automatic Complete Juice 2000-20000bph Production Line						Hot Filling Fruit Juice Or with Pulp
material	shape	Filling volume(ml)		Filling level(mm)		Neck type
PET Bottle Glass Bottle	Square or Round Bottle	100-2000ml		Distance from bottle neck According request		As request
Adjustable specifications of the bottle type	Bottle diameter ≤105mm  Bottle Height≤335mm
	Customers need to buy additional change-over parts for the different bottles. If using square bottles, then bottle separating system will be added.
Juice Preparation	Fruit , Concentrate, Powder mixing  .....
Container Label & Control Mode			Packaging system				Palletizing system
Hot Melt Roll-Fed PVC Shrink Label Full Label/ Half Label Manual  /  Automatic			Packing system		Min, Spec.		Manual Low position gantry palletizer Robot Palletizer High position gantry palletizer Single Arm Palletizer Manual Palletizer
			Manual Film shrinker Wrap Around packer  Robert Packing Machine		1*2 2*3 3*4 4*6 3*5
User Ambient Conditions:			Temperature:10~40ºC;Humidity:No dew
User Electrical Supply Specification			Voltage:380V±5%, 3phase; Frequency:50HZ±1%

Machine Details
The CGF model filling machine is the most popular model in the beverage filling business,3 in 1 filling machine combines bottle washing, filling and capping together, the whole set of machine become stable and efficient.

New CGF Model 3 in 1 Filling Machine
Washing heads.
<1>Into bottle way is air conveyor direct connection with Bottle dial .
<2>All 304/316 stainless steel rinse heads, water spray style inject design, more save water consumption and more clean .
<3>304/316 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing
<4> 304/316 stainless steel washing pump make the machine more durable .

Pulp filling heads.
<1> we adopt the piston filling type to fill the pumlp seperate with the juice
<2> 304/316 Stainless steel high precision filling nozzle
<3> Filling volume adjustable in fine rank, same liquid level after filling
<4> All 304/316 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean
<5> 304/316 stainless steel filling pump
Juice filling heads.
a)During filling juice ,we will make a cover installaed on the filling valve, avoiding the fruit pulp return inside reflux pipe to block the pipe.
b)Filling valve and bottle lifter uses adopts German Igus bearings which are corrosion-resistant and maintenance-free.
c)By install CIP cleaning cups, the filling machine can realize online CIP cleaning
d)During filling process, there is no reflux of product, avoiding blockage of product.


Capping heads.
<1> Place and capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping
<2> All 304/316 stainless steel construction
<3> No bottle no capping
<4> Automatic stop when lack of bottle
<5>Capping effect is stable and reliable ,Defective rate ≤0.2% .


Air Conveyor.
Air conveyor is fixed on the floor, with fan installed on the top. 
Air filter is positioned at every entrance of air fan, to prevent dust blown into bottles. Bottles are held on the neck in the conveyor and transported into filling machine by blowing power.
 All are made of stainless steel SUS 304 /316.
Rack made by high quality carbon steel welded .
Flat conveyor.
1/Energy saving. High efficient. Adapt to customer factory layout
2/Special lubrication system, keep products clean, health, safety
3/Extended service life
4/Electric eyes design keep whole line running safety and quickly
5/Overload protection mechanism to effectively ensure the safety of the machine .



Auxiliary equipment
Pre-process system.
1 High-shear emulsifying tank + Plate heat exchanger
2 Mixing tank
3 UHT sterilizer + homogenizer machine + Buffer tank
4 Hot water system + Hot water tank
5 CIP cleaning system
Water treatment system.
1 Raw water tank + Raw water pump
2 Silica sand filter + Active carbon filter + Sodium ion exchanger + Precision filter + Security filter 
3 Reverse Osmosis (one level) 
4 UV sterilizer
5 Finished water tank + Pure water pump 
6,Stainless steel high pressure film shell
7All kinds of capacity indicator, pressure indicator, electricity magnetic valve, balance device and pipe valve system
8 Online type pressure auto self-protection device
9Online type electricity indicator (with stable compensation)
10 System safe protecting and alarm system
11 System frame

Blow molding system.
Full automatic blow molding machine is suitable for producing PET plastic containers and bottles in all shapes. It is widely used to produce the carbonated bottle, mineral water, pesticide bottle oil bottle cosmetics, wide-mouth bottle and hot fill bottle etc.


Bottle Inverter Chain.
1/Use juice own high temperature to kill the bacterial inside cap.
2/Use juice own high temperature to improve sealing of bottle to extend warranty time.
3/Use SUS 304/316 stainless steel chain and high polymer material conveyor to keep high quality and increase service life.
Shower Cooling Machine.
1/Mainly for cooling and sterilization
2/The main parts of the machine are made of stainless steel, the top is designed to be openable for easy maintenance and observation
3/Nozzles are manufactured using U.S. technology and spray water evenly
4/Conveyor belt adopts Rexnor technology, flat surface with small wear
5/Smooth and reliable operation with low energy consumption


Automatic labeling machine.
1/Heat shrink sleeve labeling machine
2/OPP Hot melt labeling machine
3/PVC label stick labeling machine
It adopts double driving structure which is a new and advanced driving device for the thermal shrink sleeve machine, that is, four-wheel driving, self-centering and balanced pressure of four wheels. It can achieve the good effect of transmission of labels smoothly, stably and rapidly.
PE film packaging machine.
1/PE film shrink wrapping machine
2/Half-tray shrink wrapping machine
3/Carton box packaging machine
It adopts the photoelectric sensor to detect online, gather signals which are controlled by PLC, and adopts piston as executable element, to realize product conveying, combination, film wrapping, cutting, heat& shrink, cool and finally get the finished product.



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Factory visiting
We sincerely expecting and welcome your visiting to our factory if when you planed a business trip
1.we will show you the machine in our factory,so you can see the real quality of our machine
2.we will show you a guiding of the whole projection of water production line.
3.we can talk on the project design and price further face to face.
4.we will set up the factory layout for you,to help you start your business quickly.

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Installation
After the machine arrived in your factory,we will have our engineers to your factory,to install all the machines for you,it will take about 20-30 days.

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After sale service
Once your machine have any problem you can not solve,we will send our engineers as soon as possible,to avoid financial lost.
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King Machine Quality
We King machine adopt the better quality technician than some others',to make sure the performance is more brilliant.


Company Information:
        Zhangjiagang king machine Co., Ltd is located at the new port city -Zhangjiagang ,was founded at 2003,and starting with beverage machinery. Our company have fixed assets over RMB 10million and covers an area of 14000m2,We are a leading enterprise in research and production of liquid food and beverage packing and filling industry.
       Our Main products including: Pure/mineral water and purified water producing line, carbonated beverage producing line, 3gallons& 5gallons producing line. Flat and tube UHT device, and CIP system. All the products are sold well in every province and city of the whole country and also exported to about thirty countries and areas with strong technical force, advanced equipment, scientific management system and perfect after-sales service.