Aerated beverage bottle liquid filling machine
Product Description:
The machine is mainly used in the beverage filling operations. The three functions of bottle wash, fill and seal are composed in one body of the machine. The whole process is automatic. The machine is used in filling juices, mineral water and purified water in bottles made of polyester and plastics. The Machine can also be used in hot filling if being installed with temperature controlling device. The handle of the machine can be freely and conveniently Turned to adjust the machine to fill various types of bottles. The filling operation is faster and more stable because the micro pressure filling Operation of the new type is adopted. There the output and benefit of the machine is higher than the machines of the same specifications. The advanced OMRON programmed controller (PLC) is adopted to control the machine to run automatically while a transducer is used in the bottle -entering chains to Adjust speeds and coordinated with the transducer of the main machine to make the operations of moving bottle forward steadily and reliably. It is Convenient to operate with higher automation because every part of the machine is inspected to run with photo electricity, On the bases, the filling Parts of the machine can be changed into filling methods of lower vacuum. The filling category of lower vacuum (Z type machine) is applicable in glass Bottles, filling alcohol, soy and such like materials. The aluminum theft proof cap and plastic cap can be adopted. The machine is an idea-preferred equipment for beverage makers
| model |
DCGF
14-12- 1 4 |
DCGF
18-18-6 |
DCGF
24-24-8 |
DCGF
32-32-10 |
DCGF
40-40-12 |
DCGF
50-50-15 |
DCGF
60-60-15 |
Production capacity
(500ml/b/h) |
2000- 3000 |
3000- 5000 |
5000- 7000 |
7000- 10000 |
10000- 15000 |
16000- 20000 |
20000- 24000 |
| Filling precision |
≤+5mm(liquid level) |
| Filling pressur (Mpa) |
≤0.4 |
| PET bottle specification (mm) |
bottle diameter:φ50-φ100;height:150-310 |
| Suitable cap shape |
plastic screw cap |
| Total power (kw) |
4.4 |
5.2 |
6.2 |
6.2 |
7.5 |
11 |
15 |
| Weight (kw) |
2500 |
3500 |
4500 |
6000 |
7200 |
10000 |
115000 |
| Overall dimensions (mm) |
2250*1650
*2250 |
2600*1965
*2250 |
2980*2200
*2250 |
3880*2200
*2250 |
4000*2250
*2500 |
5500*3500
*2500 |
6500*5500
*2550 |
| Containers and specifications |
| Project Name: Full Automatic Complete Juice 2000-20000bph Production Line |
Hot Filling Fruit Juice |
| Material |
Shape |
Filling volume |
Filling level(mm) |
Neck type |
| PET Bottle |
Square or Round Bottle |
100-2000ml |
Distance from bottle neck
According request |
As request |
| Adjustable specifications of the bottle type |
(Middle Mould Base) Bottle diameter ≤105mm Bottle Height≤335mm |
| |
Customers need to buy additional change-over parts for the different bottles.
If using square bottles, then bottle separating system will be added. |
| Juice Preparation |
Fruit , Concentrate, Powder mixing ..... |
| Container Label & Control Mode |
Packaging system |
Palletizing system |
Hot Melt Roll-Fed
PVC Shrink Label
Full Label/ Half Label
Manual / Automatic |
Packing system |
Min, Spec. |
Manual
Low position gantry palletizer
Robot Palletizer
High position gantry palletizer
Single Arm Palletizer
Manual Palletizer |
| |
Manual
Film shrinker
Wrap Around packer
Robert Packing Machine |
1*2
2*3
3*4
4*6
3*5 |
|
| User Ambient Conditions |
Temperature:10~40ºC;Humidity:No dew |
| User Electrical Supply Specification |
Voltage:380V±5%, 3phase; Frequency:50HZ±1% |
Washing heads.
<1>Into bottle way is air conveyor direct connection with Bottle dial .
<2>All 304/316 stainless steel rinse heads, water spray style inject design, more save water consumption and more clean .
<3>304/316 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing
<4> 304/316 stainless steel washing pump make the machine more durable . |
|
Filling heads.
<1> 304/316 Stainless steel high precision filling nozzle
<2> Filling volume adjustable in fine rank, same liquid level after filling
<3> All 304/316 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean
<4> 304/316 stainless steel filling pump
<5>Efficient spray nozzle rinse thoroughly and save water for flushing |
Capping heads.
<1> Place and capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping
<2> All 304/316 stainless steel construction
<3> No bottle no capping
<4> Automatic stop when lack of bottle
<5>Capping effect is stable and reliable ,Defective rate ≤0.2% . |
Auxiliary machines
|
RO water treatment system
We adopt different equipment to produce pure water, mineral water etc. The main equipment of RO Water Treatment Plant are silica sand filter, active carbon filter, sodium ion exchanger, hollow fiber, RO( reverse osmosis), UV sterilizer, precision filter, ozone generator, water tank etc. It can effectively get rid of muddy organic matter, iron, manganese etc, reduce the hardness of the water to make all specifications of the water quality fully meet the state fresh water standard of fresh drink water. |
Blow molding system
1. Excellent Mechanical Strength, impact-resisting, and non-craking.
2. Bottle mouth and thread are of precise measurement.
3. Plastic Medicine Bottle's safe thread can be molding directly.
4. The size and weight of the product can calculate and design clearly and meet the requirement of the design without any deviation.
5. The surface of the bottle mouth, neck and the body is good luster and smoothness, the standard of bottle body is unity.
6. The joint seam on the bottle body is smooth, no scrap rubber. |
Automatic labeling machine
1. Shrink Labeling Machine For Sleeve adpots PLC programmable controller,imported servo motor,servo driver, frequency converter and transducer.
2. Shrink Labeling Machine For Sleeve adopts the positioning module to ensure the casting label precise,rapid and stable.
3. Our Shrink Labeling Machine For Sleeve not only has a highly precise position for casting label, but also withstand the perfect shape of the bottle after shrinkage. |
PE film packaging machine
Automatic PE film heat shrink wrapping machine is suitable for wrapping of such products as pop top, mineral water , bottles. beer, drinks etc. Working with PE film shrink tunnel to pack the goods perfectly , the whole production process adopts the Germany advanced technics, and the main parts are imported from international famous companies. It consists of seven actuating motor, through cooperation with 7 actuating motor to form the product packed with plastic film and several bottles as a group out from the hot shrinking packing machine. |
King Machine
<1> Standardized workshop of total 12,000 square meters.
Different types of processing units, such as water jet cutter, plasma cutter, laser cutter, CNC machine from Taiwan chevalier & korea daewoo, ensure the precision of parts.
<2>International certification, National Certificate of equipment verification, and more than 30 invention patents are done in King machine .
Verification Certificates of equipments: ISO9001:2001; CE Certificate , SGS , COC , TUV
National Certificate of equipment verification:standard organisation of Nigeria , CNCA certificate, Logo trademark registration, etc.
<3>The equipment will be tested and run for 24 hours before leaving the factory, to ensure the smooth working of water pipeline, and pneumatic, electrical and mechnical stability.
<4>Sufficient stock of spare parts ensures the timely delivery and supply of spare parts.
<5>The engineers are experienced. We can produce different products with different capacity and work out reasonable flow chart as per customers' requirements to save space.
<6>Professional installation team who can speak fluent English can help customers make benefits in a shortest time.
King Machine
1. Installation, debug
After equipment reached the workshop of customer, place the equipment according to plane layout we offered. We will arrange seasoned technician for equipment installation, debug and test production at the same time make the equipment reach the rated producing capacity of the line. The buyer need to supply the round tickets and accommodation of our engineer, and the salary.
2. Training
Our company offer technology training to customer. The content of training is structure and maintenance of equipment, control and operation of equipment. Seasoned technician will guide and establish training outline. After training, the technician of buyer could master the operation and maintenance, could adjust the process and treat different failures.
3. Quality guarantee
We promise that our goods are all new and not used. They're made of suitable material, adopt new design. The quality, specification and function all meet the demand of contract. We promise that the products of this line could storage for one year without adding any aseptic.
4. After sales
After checking, we offer 12 months as quality guarantee, free offer wearing parts and offer other parts at the lowest price. In quality guarantee, the technician of buyers should operate and maintain the equipment according to seller's demand, debug some failures. If you could not solve the problems, we will guide you by phone; if the problems are still can not solve, we will arrange technician to your factory solving the problems. The cost of technician arrangement you could see the cost treatment method of technician.
After quality guarantee, we offer technology support and after sales service. Offer wearing parts and other spare parts at favorable price; after quality guarantee, the technician of buyers should operate and maintain the equipment according to seller's demand, debug some failures. If you could not solve the problems, we will guide you by phone; if the problems are still can not solve, we will arrange technician to your factory solving the problems.
FAQ
Q1: Do you have reference project?
A1: We have reference project in most countries,If we get the permission of the customer who has brought the machines from us ,we can tell you their contact imformation,you can go to vist their factory.
And you are always welcome to come to visit our company,and see the machine running in our factory,we can pick you up from the station near our city.
Contact our sales people you can get video of our reference running machine
Q2: Do you have agent and after-service stations?
A2: So far we have agent in Yemen,Nigeria,Dubai,India,Kenya,Dubai welcome to join us!
Q3: Do you provide customized service
A3: We can design the machines according your requirements(materil ,power,filling type,the kinds of the bottles,and so on),at the same time we will give you our professional suggestion,as you know,we have been in this industry for many years.
Q4: What's your guarantee or the warranty of the quality if we buy your machines?
A4: We offer you high quality machines with 1 year guarantee and supply life-long technical support.
Q5: How long time for installation?
A5: According your machines order,we will send one or two engineers to your plant,it will take about 10 days to 25 days.
Audited Supplier 
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