| Containers and Specifications |
| Project Name: Full Automatic Complete Juice(Fruit)Pulp 2000-20000bph Production Line |
Hot Filling Fruit Juice |
| Material |
Shape |
Filling volume |
Filling level
(mm) |
Neck type |
| PET Bottle |
Square or Round
Bottle |
100-2000ml |
Distance from bottle neck
According request |
As request |
| Adjustable specifications of the bottle type |
Middle Mould Base Bottle diameter ≤105mm Bottle Height≤335mm |
Customers need to buy additional change-over parts for the different bottles.
If using square bottles, then bottle separating system will be added. |
| Juice Preparation |
Fruit , Concentrate, Powder mixing, Pulp size≤15mm ..... |
| Container Label & Control Mode |
Packaging system |
Palletizing system |
Hot Melt Roll-Fed
PVC Shrink Label
Full Label/ Half Label
Manual / Automatic |
Packing system |
Min, Spec. |
Manual
Low position gantry palletizer
Robot Palletizer
High position gantry palletizer
Single Arm Palletizer
Manual Palletizer |
Manual
Film shrinker
Wrap Around packe
Robert Packing Machine |
1*2
2*3
3*4
4*6
3*5 |
| User Ambient Conditions: |
Temperature:10~40ºC;Humidity:No dew |
| User Electrical Supply Specification |
Voltage:380V±5%, 3phase; Frequency:50HZ±1% |
Machine Details
The New CGF Model 3 in 1 Filling Machine model filling machine is the most popular model in the beverage filling business,3 in 1 filling machine combines bottle washing,filling and capping together,the whole set of machine become stable and efficient.
RCGF14-12-4 Bottle Water Washing Filling Capping Machine. 1,000-3,000 bottles / hour.
RCGF18-18-6 Bottle Water Washing Filling Capping Machine. 4,000-5,000 bottles / hour.
RCGF24-24-8 Bottle Water Washing Filling Capping Machine. 6,000-8,000 bottles / hour.
RCGF32-32-10 Bottle Water Washing Filling Capping Machine. 9,000-12,000 bottles / hour.
RCGF40-40-12 Bottle Water Washing Filling Capping Machine. 13,000-16,000 bottles / hour.
RCGF50-50-15 Bottle Water Washing Filling Capping Machine. 17,000-20,000 bottles / hour.
Washing heads.
<1>Into bottle way is air conveyor direct connection with Bottle dial .
<2>All 304/316 stainless steel rinse heads, water spray style inject design, more save water consumption and more clean .
<3>304/316 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing
<4> 304/316 stainless steel washing pump make the machine more durable .
Juice filling heads.
a)During filling juice ,we will make a cover installaed on the filling valve, avoiding the fruit pulp return inside reflux pipe to block the pipe.
b)Filling valve and bottle lifter uses adopts German Igus bearings which are corrosion-resistant and maintenance-free.
c)By install CIP cleaning cups, the filling machine can realize online CIP cleaning
d)During filling process, there is no reflux of product, avoiding blockage of product.
Capping heads.
<1> Place and capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping
<2> All 304/316 stainless steel construction
<3> No bottle no capping
<4> Automatic stop when lack of bottle
<5>Capping effect is stable and reliable ,Defective rate ≤0.2% .
Air Conveyor.
Air conveyor is fixed on the floor, with fan installed on the top.
Air filter is positioned at every entrance of air fan, to prevent dust blown into bottles. Bottles are held on the neck in the conveyor and transported into filling machine by blowing power.
All are made of stainless steel SUS 304 /316.
Rack made by high quality carbon steel welded .
Flat conveyor.
1/Energy saving. High efficient. Adapt to customer factory layout
2/Special lubrication system, keep products clean, health, safety
3/Extended service life
4/Electric eyes design keep whole line running safety and quickly
5/Overload protection mechanism to effectively ensure the safety of the machine .
Pre-process system.
1 High-shear emulsifying tank + Plate heat exchanger
2 Mixing tank
3 UHT sterilizer + homogenizer machine + Buffer tank
4 Hot water system + Hot water tank
5 CIP cleaning system
Water treatment system.
1 Raw water tank + Raw water pump
2 Silica sand filter + Active carbon filter + Sodium ion exchanger + Precision filter + Security filter
3 Reverse Osmosis (one level)
4 UV sterilizer
5 Finished water tank + Pure water pump
1/Stainless steel high pressure film shell
2/All kinds of capacity indicator, pressure indicator, electricity magnetic valve, balance device and pipe valve system
3/Online type pressure auto self-protection device
4/Online type electricity indicator (with stable compensation)
5/System safe protecting and alarm system
6/System frame
Blow molding system.
Full automatic blow molding machine is suitable for producing PET plastic containers and bottles in all shapes. It is widely used to produce the carbonated bottle, mineral water, pesticide bottle oil bottle cosmetics, wide-mouth bottle and hot fill bottle etc.
Bottle Inverter Chain.
1/Use juice own high temperature to kill the bacterial inside cap.
2/Use juice own high temperature to improve sealing of bottle to extend warranty time.
3/Use SUS 304/316 stainless steel chain and high polymer material conveyor to keep high quality and increase service life.
Shower Cooling Machine.
1/Mainly for cooling and sterilization
2/The main parts of the machine are made of stainless steel, the top is designed to be openable for easy maintenance and observation
3/Nozzles are manufactured using U.S. technology and spray water evenly
4/Conveyor belt adopts Rexnor technology, flat surface with small wear
5/Smooth and reliable operation with low energy consumption
Automatic labeling machine.
1/Heat shrink sleeve labeling machine
2/OPP Hot melt labeling machine
3/PVC label stick labeling machine
It adopts double driving structure which is a new and advanced driving device for the thermal shrink sleeve machine, that is, four-wheel driving, self-centering and balanced pressure of four wheels. It can achieve the good effect of transmission of labels smoothly, stably and rapidly.
PE film packaging machine.
1/PE film shrink wrapping machine
2/Half-tray shrink wrapping machine
3/Carton box packaging machine
It adopts the photoelectric sensor to detect online, gather signals which are controlled by PLC, and adopts piston as executable element, to realize product conveying, combination, film wrapping, cutting, heat& shrink, cool and finally get the finished product.
King Machine Company indtroducton:
1. Installation, debug
After equipment reached the workshop of customer, place the equipment according to plane layout we offered. We will arrange seasoned technician for equipment installation, debug and test production at the same time make the equipment reach the rated producing capacity of the line. The buyer need to supply the round tickets and accommodation of our engineer, and the salary.
2. Training
Our company offer technology training to customer. The content of training is structure and maintenance of equipment, control and operation of equipment. Seasoned technician will guide and establish training outline. After training, the technician of buyer could master the operation and maintenance, could adjust the process and treat different failures.
3. Quality guarantee
We promise that our goods are all new and not used. They're made of suitable material, adopt new design. The quality, specification and function all meet the demand of contract. We promise that the products of this line could storage for one year without adding any aseptic.
4. After sales
After checking, we offer 12 months as quality guarantee, free offer wearing parts and offer other parts at the lowest price. In quality guarantee, the technician of buyers should operate and maintain the equipment according to seller's demand, debug some failures. If you could not solve the problems, we will guide you by phone; if the problems are still can not solve, we will arrange technician to your factory solving the problems. The cost of technician arrangement you could see the cost treatment method of technician.
After quality guarantee, we offer technology support and after sales service. Offer wearing parts and other spare parts at favorable price; after quality guarantee, the technician of buyers should operate and maintain the equipment according to seller's demand, debug some failures. If you could not solve the problems, we will guide you by phone; if the problems are still can not solve, we will arrange technician to your factory solving the problems.
Please feel free to contact with me:
Zhangjiagang King Machine Co.,Ltd
Add: NO.22 East Seven Road Donglai Town, Zhangjiagang City, Jiangsu Province, China
website: cnkingmachine.en.made-in-china.com
Audited Supplier 
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